{"id":144,"date":"2016-03-07T15:09:33","date_gmt":"2016-03-07T21:09:33","guid":{"rendered":"http:\/\/hartdesignau.com\/?page_id=144"},"modified":"2020-02-06T17:01:52","modified_gmt":"2020-02-06T23:01:52","slug":"casting-line","status":"publish","type":"page","link":"https:\/\/hartdesign.com\/mc\/products\/slice-on-slice\/casting-line\/","title":{"rendered":"Casting Line"},"content":{"rendered":"<!--themify_builder_content-->\n<div id=\"themify_builder_content-144\" data-postid=\"144\" class=\"themify_builder_content themify_builder_content-144 themify_builder tf_clear\">\n                    <div  data-lazy=\"1\" class=\"module_row themify_builder_row tb_61m1963 tb_first tf_w\">\n                        <div class=\"row_inner col_align_top tb_col_count_1 tf_box tf_rel\">\n                        <div  data-lazy=\"1\" class=\"module_column tb-column col-full  tb_sfwq994 first\">\n                    <!-- module text -->\n<div  class=\"module module-text tb_n22p992   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <h1>Casting\u00a0Line<\/h1>    <\/div>\n<\/div>\n<!-- \/module text -->        <div  data-lazy=\"1\" class=\"module_subrow themify_builder_sub_row tf_w col_align_top tb_col_count_2 tb_svo8630\">\n                <div  data-lazy=\"1\" class=\"module_column sub_column col4-2  tb_4rql096 first\">\n                    <!-- module text -->\n<div  class=\"module module-text tb_aicx999   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <p>HART Design &amp; Manufacturing\u2019s solidly built Casting Line serves as a key component for slice on slice cheese production with:<\/p><ul><li>Two stainless steel conveyor belts<\/li><li>Cooling pans<\/li><li>Cheese manifold<\/li><li>Set of slitters<\/li><li>Twist and stack unit<\/li><li>Miscellaneous scrapers<\/li><\/ul>    <\/div>\n<\/div>\n<!-- \/module text --><!-- module text -->\n<div  class=\"module module-text tb_kfg0633   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <h2><strong>A HART Casting Line can Reliably Handle Process Cheese up to 11,000 lbs\/hr<\/strong><\/h2>    <\/div>\n<\/div>\n<!-- \/module text -->        <\/div>\n                    <div  data-lazy=\"1\" class=\"module_column sub_column col4-2  tb_rfls610 last\">\n                    <!-- module image -->\n<div  class=\"module module-image tb_jtge940 image-top    auto_fullwidth tf_mw\" data-lazy=\"1\">\n        <div class=\"image-wrap tf_rel tf_mw\">\n            <img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/hartdesign.com\/wp-content\/uploads\/2016\/08\/HART-CastingLineHighRes.jpg\" width=\"450\" height=\"367\" alt=\"Casting manufacturing equipment \">    \n        <\/div>\n    <!-- \/image-wrap -->\n    \n        <\/div>\n<!-- \/module image --><!-- module text -->\n<div  class=\"module module-text tb_gs0c767 productInfoBtns  \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <p style=\"text-align: center;\"><a href=\"\/request-more-information\" class=\"shortcode button    large red rect\">Request A Quote<\/a><\/p>    <\/div>\n<\/div>\n<!-- \/module text -->        <\/div>\n                    <\/div>\n                <\/div>\n                        <\/div>\n        <\/div>\n                        <div  data-lazy=\"1\" class=\"module_row themify_builder_row tb_ard4990 tf_w\">\n                        <div class=\"row_inner col_align_top tb_col_count_1 tf_box tf_rel\">\n                        <div  data-lazy=\"1\" class=\"module_column tb-column col-full  tb_ghf3330 first\">\n                            <div  data-lazy=\"1\" class=\"module_subrow themify_builder_sub_row tf_w col_align_top tb_col_count_2 tb_chgt956\">\n                <div  data-lazy=\"1\" class=\"module_column sub_column col4-2  tb_kmzu096 first\">\n                    <!-- module text -->\n<div  class=\"module module-text tb_828e666   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <p>The HART casting line consists of:<\/p><ul><li>Two stainless steel conveyor belts<\/li><li>Cooling pans<\/li><li>Cheese manifold<\/li><li>Set of slitters<\/li><li>Twist and stack unit<\/li><li>Miscellaneous scrapers<\/li><\/ul><p>After the desired uniform cheese sheet thickness is obtained by adjusting the manifold valves and thickness bar, weight control is accomplished by varying the cheese pump speed.<\/p><p>Once the cheese sheet reaches the opposite end of the conveyor, the sheet is directed around the end drum, over the doctor blade and onto the lower stainless steel belt. After the sheet passes over the lower belt and is slit into ribbons, the ribbons are directed over transfer rolls and through the twist and stack section.<\/p>    <\/div>\n<\/div>\n<!-- \/module text --><!-- module text -->\n<div  class=\"module module-text tb_3676066   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <p>Cooling of the casting line is accomplished with cooling pans: there are usually two underneath the top belt and two underneath the lower belt. As the stainless steel conveyor belt passes over the cooling pans, coolant or chilled water is pumped into the pans and cools the belt, which in turn cools the cheese. By adjusting the flow pumped into the cooling pans, one can adjust the cooling rate of the product.<\/p>    <\/div>\n<\/div>\n<!-- \/module text -->        <\/div>\n                    <div  data-lazy=\"1\" class=\"module_column sub_column col4-2  tb_e532060 last\">\n                    <!-- module text -->\n<div  class=\"module module-text tb_zx92130   \" data-lazy=\"1\">\n        <div  class=\"tb_text_wrap\">\n        <h3>Casting Line Features<\/h3><ul><li>Endless stainless steel product belts with bottom mounted v-belt for tracking<\/li><li>Stainless steel drums for product belt drive<\/li><li>HART\u2019s patented drum mounted adjustable width manifold<\/li><li>Stainless steel cooling pans with manifold spray pipes<\/li><li>Quick-change sanitary slitter assembly<\/li><li>Ribbon stacking unit with offset stacking feature<\/li><li>Stainless steel operator enclosure with master speed control<\/li><li>Designed and built to USDA standards<\/li><li>NEMA 4x stainless steel enclosures<\/li><li>Sanitary stainless steel sanitary frame construction<\/li><li>Stainless steel casting line cooling pan plumbing<\/li><li>Stainless steel sanitary electrostatic lecithin application system includes spray system and air\/humidity management designed to maintain 50% or less humidity in the oiling canopy.<\/li><li>Manifold infeed sanitary inlet piping<\/li><li>Manifold hoist mast<\/li><li>Manifold hoist (mounts to manifold hoist mast manual chain operation)<\/li><li>Stainless steel belt<\/li><li>Stainless steel sanitary bearing housings and heavy duty bearing inserts<\/li><li>Stainless steel sanitary motors, drives, and components<\/li><li>USDA inspected and approved<\/li><li>PLC controls with PanelView touchscreen<\/li><li>Numerous lengths and width to accommodate a wide variety of products (1,000 lbs\/hr to 11,000 lbs\/hr)<\/li><li>Inner glycol pan is fully covered by product belt to further control cooling media and minimize exposed glycol<\/li><li>Cooling with glycol or chilled fresh water<\/li><li>Triple wiper system in cooling pans<\/li><li>Ability to run various processed cheese as well as mozzarella<\/li><li>Quick-change doctor wire\/blade holder<\/li><li>Quick-change from inside lane to outside lane when multiple casting lines are used<\/li><li>Integral stainless steel guarding with sight holes<\/li><li>Closed-loop cooling system to eliminate any chance of glycol leakage<\/li><li>Cutoff \/ Manifold \/ Checkweigher weight adjustment through complete feedback loop with adjustment (various levels of automation)<\/li><li>Automatic belt tensioning system to increase product belt longevity and tracking<\/li><\/ul>    <\/div>\n<\/div>\n<!-- \/module text -->        <\/div>\n                    <\/div>\n                <\/div>\n                        <\/div>\n        <\/div>\n        <\/div>\n<!--\/themify_builder_content-->","protected":false},"excerpt":{"rendered":"<p>Casting\u00a0Line HART Design &amp; Manufacturing\u2019s solidly built Casting Line serves as a key component for slice on slice cheese production with: Two stainless steel conveyor belts Cooling pans Cheese manifold Set of slitters Twist and stack unit Miscellaneous scrapers A HART Casting Line can Reliably Handle Process Cheese up to 11,000 lbs\/hr The HART casting line consists of: Two stainless steel conveyor belts Cooling pans Cheese manifold Set of slitters Twist and stack unit Miscellaneous [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":140,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-144","page","type-page","status-publish","hentry","has-post-title","has-post-date","has-post-category","has-post-tag","has-post-comment","has-post-author",""],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Casting Line | Cheese Processing Equipment | Slice on Slice<\/title>\n<meta name=\"description\" content=\"HART\u2019s solidly built Casting Line can reliably handle process cheese up to 11,000 lbs\/hr and serves as a key component for slice on slice cheese production.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/hartdesign.com\/mc\/products\/slice-on-slice\/casting-line\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Casting Line | Cheese Processing Equipment | Slice on Slice\" \/>\n<meta property=\"og:description\" content=\"HART\u2019s solidly built Casting Line can reliably handle process cheese up to 11,000 lbs\/hr and serves as a key component for slice on slice cheese production.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/hartdesign.com\/mc\/products\/slice-on-slice\/casting-line\/\" \/>\n<meta property=\"og:site_name\" content=\"HART Design &amp; 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Manufacturing","description":"","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/hartdesign.com\/mc\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"}]}},"builder_content":"<h1>Casting\u00a0Line<\/h1>\n<p>HART Design &amp; Manufacturing\u2019s solidly built Casting Line serves as a key component for slice on slice cheese production with:<\/p><ul><li>Two stainless steel conveyor belts<\/li><li>Cooling pans<\/li><li>Cheese manifold<\/li><li>Set of slitters<\/li><li>Twist and stack unit<\/li><li>Miscellaneous scrapers<\/li><\/ul>\n<h2><strong>A HART Casting Line can Reliably Handle Process Cheese up to 11,000 lbs\/hr<\/strong><\/h2>\n<img src=\"http:\/\/hartdesign.com\/wp-content\/uploads\/2016\/08\/HART-CastingLineHighRes.jpg\" width=\"450\" height=\"367\" alt=\"Casting manufacturing equipment \">\n<p style=\"text-align: center;\">[themify_button style=\"large red rect\" link=\"\/request-more-information\" ]Request A Quote[\/themify_button]<\/p>\n<p>The HART casting line consists of:<\/p><ul><li>Two stainless steel conveyor belts<\/li><li>Cooling pans<\/li><li>Cheese manifold<\/li><li>Set of slitters<\/li><li>Twist and stack unit<\/li><li>Miscellaneous scrapers<\/li><\/ul><p>After the desired uniform cheese sheet thickness is obtained by adjusting the manifold valves and thickness bar, weight control is accomplished by varying the cheese pump speed.<\/p><p>Once the cheese sheet reaches the opposite end of the conveyor, the sheet is directed around the end drum, over the doctor blade and onto the lower stainless steel belt. After the sheet passes over the lower belt and is slit into ribbons, the ribbons are directed over transfer rolls and through the twist and stack section.<\/p>\n<p>Cooling of the casting line is accomplished with cooling pans: there are usually two underneath the top belt and two underneath the lower belt. As the stainless steel conveyor belt passes over the cooling pans, coolant or chilled water is pumped into the pans and cools the belt, which in turn cools the cheese. By adjusting the flow pumped into the cooling pans, one can adjust the cooling rate of the product.<\/p>\n<h3>Casting Line Features<\/h3><ul><li>Endless stainless steel product belts with bottom mounted v-belt for tracking<\/li><li>Stainless steel drums for product belt drive<\/li><li>HART\u2019s patented drum mounted adjustable width manifold<\/li><li>Stainless steel cooling pans with manifold spray pipes<\/li><li>Quick-change sanitary slitter assembly<\/li><li>Ribbon stacking unit with offset stacking feature<\/li><li>Stainless steel operator enclosure with master speed control<\/li><li>Designed and built to USDA standards<\/li><li>NEMA 4x stainless steel enclosures<\/li><li>Sanitary stainless steel sanitary frame construction<\/li><li>Stainless steel casting line cooling pan plumbing<\/li><li>Stainless steel sanitary electrostatic lecithin application system includes spray system and air\/humidity management designed to maintain 50% or less humidity in the oiling canopy.<\/li><li>Manifold infeed sanitary inlet piping<\/li><li>Manifold hoist mast<\/li><li>Manifold hoist (mounts to manifold hoist mast manual chain operation)<\/li><li>Stainless steel belt<\/li><li>Stainless steel sanitary bearing housings and heavy duty bearing inserts<\/li><li>Stainless steel sanitary motors, drives, and components<\/li><li>USDA inspected and approved<\/li><li>PLC controls with PanelView touchscreen<\/li><li>Numerous lengths and width to accommodate a wide variety of products (1,000 lbs\/hr to 11,000 lbs\/hr)<\/li><li>Inner glycol pan is fully covered by product belt to further control cooling media and minimize exposed glycol<\/li><li>Cooling with glycol or chilled fresh water<\/li><li>Triple wiper system in cooling pans<\/li><li>Ability to run various processed cheese as well as mozzarella<\/li><li>Quick-change doctor wire\/blade holder<\/li><li>Quick-change from inside lane to outside lane when multiple casting lines are used<\/li><li>Integral stainless steel guarding with sight holes<\/li><li>Closed-loop cooling system to eliminate any chance of glycol leakage<\/li><li>Cutoff \/ Manifold \/ Checkweigher weight adjustment through complete feedback loop with adjustment (various levels of automation)<\/li><li>Automatic belt tensioning system to increase product belt longevity and tracking<\/li><\/ul>","_links":{"self":[{"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/pages\/144","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/comments?post=144"}],"version-history":[{"count":10,"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/pages\/144\/revisions"}],"predecessor-version":[{"id":1142,"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/pages\/144\/revisions\/1142"}],"up":[{"embeddable":true,"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/pages\/140"}],"wp:attachment":[{"href":"https:\/\/hartdesign.com\/mc\/wp-json\/wp\/v2\/media?parent=144"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}